.High pressure pump: 5 bar
.Power consumption: 4.5 kw
. Maximum inlet pressure steam: 4 bar
. Connecting to steam: 1 / 2''
. Connections to voltage: 3400 V, 50 Hz
Pumps
It will take three bombs centrifuges, to send a mix from the mixing plant to tanks of maturing, another to send the mix from tankers to the maturation lard and the third to pump glucose from its storage tank to tank mixture.
Will choose the pump RCP30 of the trademark or similar Reda, made of stainless steel and with enough power to pump the liquids above.
Features:
. Dimensions: 535242395 mm
. Power: 2,2 Kw
Maturation
In high season was 7220 liters of mature blend with the aim of producing 13,342 liters of ice cream after aeration and addictive ingredients with high added value.
The maturation will last approximately 24 hours, and taking into account that fill ripeners is not up to the ceiling, and that is needed to clean the tanks every day, there will be more capacity than necessary in order to clean them calmly. It was therefore placed four ripeners of 2000 liters and two ripeners 1000 liters (10,000 liters in total).
Available ripeners 1000 and 2000 liters produced in stainless steel quality 18 / 8, with the cooling jacket by circulating ice water at high speed, so that ensures a temperature of the mixture of 4-5 º C. The matured is equipped with a highly efficient insulation based polyurethane foam, which prevents loss of cold and an extra consumption of energy. Each has matured a stirrer speed to handle the mixture gently.
Characteristics of 1000 liters of matured:
. Height: 155 cm
. Diameter: 120 cm
. Energy: 1.1 kw
Characteristics of 2000 liters of matured:
. Height: 175 cm
. Diameter: 150 cm
. Energy: 1.2 kw
Teams of cold water
Both teams are chosen for the production of cold water: one for the needs of cooling the mixture after passage through the pasteurizador, and the other to meet the needs of cold that have matured.
This machine essentially is a compression system that absorbs heat and evaporation of water, so this is cooled, and then is dissipated by a ventilation system to the ambient air.
The fluid refrigerant, R-22, is compressed in the compressor, where passes to the condenser to be cooled by air. Hence, at high pressure passes to the expansion valve, from which loses pressure caused by the expansion, which happens to the state of steam, so you need heat that "steals" that drives the water pump and coming out cold, a temperature control (1, 2, 3 º C. ..)
All the teams that make up this unit are listed in Refrigeration a compact cabinet.
Team of cold water to cool the mixture.
For the cooling of the mix after pasteurization was used the Water Chiller 12,000 Hoyer, the trademark Tetra Pak Hoyer or similar.
This team has a size 20792186 cm and weighing 900 kg, with a total power consumption of 23.9 kW. It is capable of producing 12,200 Kcal / h, sufficient to meet the needs of 10053.5 Kcal / h
Team of cold water for ripeners.
For the cooling of the mixture was used in the ripeners the Water Chiller Hoyer 3000, the trademark Tetra Pak Hoyer or similar.
This team has a size 15072132 cm and a weight of 520 kg, with a total power consumption of 7.4 Kw. It is capable of producing 3200 Kcal / h, sufficient to meet the needs of 2839.2 kcal / h.
Mantecación
In order to achieve effective production of ice cream at low temperature, will connect to another mantecados special that does not incorporate air and is confined to lower the temperature of the ice and created.
In the first stage of mantecación has chosen the continuous mantecados Hoyer Frigus 1200 M of the mark or similar Tetra Pak Hoyer. With him will get the continuous production of ice cream through the mixture, mixing and freeze the mixture and air.
All parts of the mantecados are manufactured in high-quality materials. The body and lining are made of stainless steel. It has a control panel with the adjustment of output capacity, and has buttons to activate the lighting of the pump, the agitator and the compressor. Also, the pressure gauge shows the pressure valve overrun, the pressure of the cylinder pressure and cooling.
The freezing cylinder is constructed so that there is a high heat exchange between the mixture of ice and the coolant. The mixer and scrape the sheets of stainless steel are designed to impart a smooth consistency and uniform product.
In the case of forced stops, there is a rapid thawing and freezing automatic cylinder by means of hot air, which prevents excessive freezing and allows the production to begin again without damage to the machine.
Inside the machine are mounted a pump, a transmission mechanism and a variable speed motor with a frequency converter. The pump-type rotary output is placed in the front of the machine for easy inspection and maintenance.
The mantecados is equipped with a refrigeration compressor which includes the Freon, the condenser and the control panel needed. The condenser requires a connection to supply water to cool off. It also has within it a system that includes a compressed air compressor, a tank and a control system.
A positive displacement pump provides a constant overrun and thus ensures an economical and efficient production. The control systems overrun works as follows:
. The first introduces piston within the mixture and drives up to the second piston.
. The second piston receives an amount of mixture from the first piston along with the air, properly dosed by a pneumatic system.
The mantecados Hoyer Frigus 1200 is designed for the operations of IPC and thereby ensure maximum hygiene. The mantecados is built on a block, ready to go after the connection to electricity, compressed air, water and the contribution of mixture.
Features:
. Dimensions: 87180180 cm.
. Capacity: 1,200 liters / hour.
. Gas refrigerant: R22 (4.5 kg).
Energy:
. Power consumption: 35 kw.
. Connection according to customer requirements.
. Compressed air:
. pressure: 6 bar (87 psi).
. Air Consumption: 20 nl / min
. Condensation water.
. Consumption of water from the tower: 4,500 liters / hour
. Pipes:
. Input mix: 1''
. Out of ice cream: 11 / 2''
. Connection of water: 11 / 2''
For the second phase of mantecación, in which only the low temperature and no air is incorporated, has chosen the mantecados Viscomax, Tetra Pak Hoyer or similar. It is designed to be connected to an existing mantecados to produce low-temperature ice cream. By using this low-temperature butter for products like tubs of half a liter as in our case, the time needed for further tightening is reduced, giving a better quality of the product and reduces the demand for cooling in the hardening tunnel.
The mantecados Viscomax receives the first cylinder of ice cream freezer where the air has been added to the mix in order to achieve the desired overrun. In the cylinder of Viscomax takes place greater freeze that can reach -10 º C. The speed of the blender remains slow to minimize the demand for cooling capacity.
The mantecados is made of a galvanized steel frame covered with stainless steel plates. All parts in contact with the ice cream are made of stainless steel. For the operation of the unit only requires connection to power, to supply water to cool off and the entry of ice cream.
Any functions of the machine are controlled from a front panel.
Features:
.Dimensions: 73211176 cm.
.Capacity: 2100 liters / hour.
.Gas refrigerant: R22.
.Energy: 7.5 W, with voltage at the request of the customer.
.Water consumption: 800 liters / hour.
.Pipe output of ice cream: 2.''
For the cooling water (used to cool the condensers of lard) was going to use a Cooling Tower Water Recovery and Head Wrightson Fluorine-type 15, Ramon Vizcaino, SA, or similar. Built with panels of galvanized steel heavy plates, assembled and screwed, has a pump to boost water and a fan powered by an engine capable of moving 7300 m3 / h air. It has a size of 1, 741, 742.56 meters and consumes 2.6 kw.
Addiction of high added-value products (biscuits and chocolate).
For a continuous injection of pieces of chocolate chip cookie and choose the ingredients feeder Hoyer FF 2000, the brand Tetra Pak Hoyer or similar. Can be used with pieces of crystallized fruit, fresh fruit, or pieces of chocolate, almonds, nuts, crackers, etc..
The feeder ingredients Hoyer FF 2000 is designed to connect to mantecados having capacity between 150 and 2000 liters / hour.
The unit includes a feed pump for the efficient injection of ingredients in ice cream.
The engines run the propeller dosing, and the pump is controlled by potentiometers to provide the appropriate setting. The mixers always operate in line with a rated speed in order to achieve the best distribution of the ingredients into the ice cream. The machine is constructed entirely of stainless steel to achieve an efficient cleaning, and includes a control panel for all functions. The FF 2000 is a compact machine mounted on wheels for easy movement.
The feeder ingredient consists of two main units, managed separately:
. Deposit and propeller dosing: the pool is equipped with an agitator that ensures a steady supply of ingredients to the propeller located in the bottom of the tank. The propeller dosing introduces the ingredients in the feed pump. The speed of the propeller is adjustable from 0 to 100%.
. Fuel pump: the feed pump consists of a wheel with blades in cavities whose ingredients are directed into the flow of ice cream that comes from the butter. The wheel provides insulation between the ice and atmosphere. Once the pallets reach the ice during the rotation of the wheel, it retracts into the wheel so they place the ingredients in the ice cream. The speed of the wheel is through a variable potentiometer that controls the main engine.
After the ice cream Addiction is drawn through a stretch mixer. Using different dosing propellers, the FF 2000 can measure ingredients in a range from 8-200 liters / hour.
Through the control panel, the operator can activate the automatic CIP program, in which the feed pump and leg mixer pulled into predetermined intervals. The stirrer propeller and dosing are easily dismantled for manual cleaning.
Features:
.Dimensions: 7293129 cm.
.Capacity: 150-2000 liters / hour of ice cream and liters 8-200 / hour of ingredients.
Energy:
.Power consumption: 2.3 kw.
.Connecting to energy: 3230-400 V, 50/60 Hz.
Pipes:
.First of ice cream: 2''
. Output of ice cream: 2.''
Packaging
For the operation of filling in spindles of a pint is chosen filler ice cream Hoyer Comet F Model 4500/125, the trademark Tetra Pak Hoyer or similar. Serves for the packaging of ice cream, yogurt and other food products semifluidos in cups, cones and bulk containers of varying design, size and shape. The volumes are most common between 50 ml and 7 liters, but you can pack up to 10 liter containers.
Cups, cones, tubes and tubs are placed one after another from the stack of containers and placed in the holes, ready for filling and capping.
The packaging of ice cream takes place either through a volumetric filler, a filler for extrusion, or filler with a timer. In the case of extruded ice cream, they also include a mechanism for the court.
It is possible the decoration with a number of different ingredients in solid or viscous, and there is a large amount of equipment available for decoration to Comet filler Hoyer F.
The function can be plugged chosen from among a number of techniques available, depending on the product design. The sealing material using perforated can heat or from a roll.
After sealing and capping the products are high from the holes and taken to a conveyor belt, from where they are going to the tunnel hardening.
The filler Hoyer Comet C is built on a rugged stainless steel frame. Is designed for use with the highest standard of hygiene, and includes a structure that can be opened completely, avoiding traps water and allows efficient cleaning with a hose. In the standard equipment also includes spray nozzles for the hoses in order to clean the holes intended to place the containers.
Openings for the packages are mounted on a metal conveyor belt through a quick favoring an easy dismantling. The conveyor belt is made of stainless steel and requires no lubrication. It is composed of metal plates with holes to put together packages.
The packer has a control panel with which it can regulate all the variables of operating the machine.
Secondary movements such as cutting and the disposal of containers and lids are pneumatically activated. The filler is on the inside of a system that includes a compressed air compressor, a tank and a control system.
For hygienic reasons all components of the pneumatic system of compressed air and vacuum are made of anticorrosive materials and fit-free lubrication for the food industry. All valves are electrically activated valve seat, and are placed in a stainless steel deck on the machine. The air in the pneumatic system used is collected through a system with a hose and pipe and is discharged through filtering units. This minimizes the noise filter and collect the excess air used lubricant.
Features
. Dimensions: 450138200 cm.
. Capacity: 4,500 liters / hour.
. Energy:
.Connections standard 3400 V / 50-60 Hz, but variable at the request of the customer.
. Consumption: 5.2 KW.
. Pressure: 6 bar (87 psi).
. Consumption: 0-1 m3/min
Hardening
To harden the ice cream that has just emerged from the filler is going to use the tunnel of liquid nitrogen Cryo-Quick "E" model E860-7, 5, the trademark metal carbides, SA or similar.
The tunnel Cryo-Quick E provides a quick and inexpensive to freeze all kinds of food, and is an alternative to low investment with respect to conventional freezing equipment. It's basically a conveyor belt that passes through a thermally insulated frame, within which is injected liquid nitrogen in a controlled manner through a spray nozzle.
Can be adapted to a wide range of products, as well as a very different capacity. Fits easily into production lines. The standard width of the belt is 860 mm, which allows it to adapt to other process equipment. The range of equipment Cryo-Quick E covers production capacity up to 2000 kg / hour production based on product type and length of the tunnel. The tunnel is being built in modules, so that it can be extended in length to accommodate larger productions.
The control system of Cryo-Quick E through a panel has been designed to ensure a simple operation and maintenance. The compact and efficient design of the Cryo-Quick E, along with its simplicity of operation and service total Carbides Metallic provides clear improvements in productivity at the same time as an excellent frozen product.
Features:
. Dimensions: 804178190 cm.
. Capacity: 1700 kg / hour.
. Supply tire least 1.5 bar (21 psi).
. Power supply: 7 kw.
Transport equipment.
Forklift-FU FP01L10 model of the Nissan brand or similar. This model is capable of operating in cold conditions with temperatures up to -35 º C.
Features:
. Lifting Capacity: 1,000 kg.
. Overall width: 1050 mm.
. Overall height: 2080 mm.
. Turning radius: 1770 mm
. Overall length without forks: 1980 mm.
. Lift (full load): 360 mm / sec.
. Speed up (full load): 13 km / h.
. Maximum height of the forks: 4,000 mm.
. Battery power of 48 V.
Stacker with rudder bar model EJC 10 of the Jungheinrich brand or similar.
The stacker will work in the warehouse of raw materials.
Features:
. Lifting Capacity: 1,000 kg.
. lifting height: 2,500 mm.
. fork length: 1.150 mm.
. Battery power 24 V 126 Ah and built-in charger.
Transmission love 2,000 of the Jungheinrich brand or similar.
Features:
. Lifting Capacity: 2,000 kg.
. fork length: 1.150 mm.
Refrigerated trucks for distribution type Ebro E-70 or similar.
In order to transport and distribution of ice cream shops are available for two kinds fridges trucks Ebro E-70. Keep a refrigerator van with special equipment designed to provide own refrigerator cold, according to the needs of service, during transport and distribution.
Loading ramp rate ASR / P and mobile platform SLB HAFA of the mark or the like.
Will be used to bridge the gap between the truck and soil. Free is the width of 2220 mm.
Double-type conveyor chain, the trademark Inoxpa or similar.
In stainless steel. Pushes the spindles at a speed adjustable. With panel. Driven by an electric 1.1 hp.
Clean C.I.P.
For cleaning the machine will use a CIP cleaning of the brand Pierre Guerin SA or similar.
This is an automatic unit based on the following points:
. Control of the levels of storage tanks for clean production.
. Control of the solutions of detergents and automatic dosing.
. Monitoring the temperature of solutions, both on the drive as in the return.
. Control of pH in the return of the solutions for the phase change.
. Controlling the flow of return.
The unit consists of a cylindrical tank divided horizontally into three compartments, built in stainless steel quality AISI.304, without insulation, mounted on a bench fixed
Equipment:
. snub.
. spillway.
. Connections to the collectors of drive and return.
. Water inlet valve with manual, except in the rinse water reservoir that will automatically.
. Out of the total emptying valve with manual
. Connections to electrodes level.
The deposits of acid and caustic soda have connections to electrodes and temperature conductivity, and an influx of concentrated heating system. The tanks of soda and take control of acid concentration solutions responsibilities, the planned addition of concentrated automatically each time the concentration of the solutions is below a set value.
These tanks have a heating system using tubular heat exchanger Steam with movement that includes the following elements:
. Connection of tubular heat exchanger.
. tubular exchanger in the form of a spiral, inside the shell.
. Entry Vapor thermostat and thermostatic valve, filter and valve seat that keeps the temperature of dissolution
. Out of condensed water filter and trap.
The ability of the deposition of acid and soda is 1,125 liters each, and the water tank recovery is 3375 liters.
The collectors (one drive and another of return) are constructed of stainless steel tubing, with all elements of union soldiers completely.
The two lines of drive and the return of the cleaning solutions are connected to the tanks through the corresponding automatic valves.
Pumps have the following: . sanitary centrifugal pump drive-coated and Support legged adjustable built in stainless steel and having the following characteristics: . Product to promote: cleaning solutions. . Impeller stainless steel. . Maximum capacity of 20,000 l / h. . height gauge 25 m.c.a. . Pump return autovaciante coated and Support legged adjustable, with the following characteristics: . Impeller stainless steel. . Maximum capacity of 15,000 l / h. . height gauge 25 m.c.a. Dimensions: . Length: 300 cm. . Width: 175 cm. . Energy: 18 kw.
2.2 .- Labor
Autor:
José Aguirre
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